Rock Shox 1998 Judy T2 El Manual Del Propietario página 6

• 22 and 24mm socket (6 point preferred) or wrench
• Ratchet, for socket
• Small straight blade screwdriver
• Long (8"+/200mm) socket extension,end wrapped with cloth tape
T
ORQUE
Crown Bolts
Top Cap Assemblies
Fork Brace Bolts
Brake Posts
Shaft Bolts
L
UBRICANTS AND
• Degreaser
• RockShox 15wt oil (or fork oil without seal-sweller additives)
• New and Improved Judy Butter or high quality Teflon fortified grease (no lithium grease)
: F ,
MPORTANT OR BEST PERFORMANCE AVOID LITHIUM
GRAY AND CAKEUPWHENUSED TO LUBRICATETHE BUSHINGS
.I
GREATLY REDUCEDWHENTHISHAPPENS F YOUUSELITHIUMGREASE
SERVICEINTERVAL TO ENSURE GREASEISPERFORMINGPROPERL Y
.
PROBLEMS
Regular Ma i nte n a n ce
B
EFORE EVERY RIDE
B , :
EFORE EVERY RIDE INSPECTTHEFOLLOWING PARTS
1. Front wheel and quick release for proper installation and adjustment
2. Fork for any obvious damage (crown,brace,upper tubes,lower tubes, and dropouts)
3. Front brake cable for proper routing
4. Front brake pads for proper contact with the rim
5. Front brake lever for proper adjustment
6. Headset for proper function and adjustment
A ,
FTER EVERY RIDECLEANANDDR Y THEFORK TAKING CARENOT TO GET WATERINTHEFORK AT THEUPPERTUBE
T
IGHTENING VALUES
60 IN-LB (6.8Nm)
30-40 IN-LB (3.4 to 4.5Nm)
60 IN-LB (6.8Nm)
60 IN-LB (6.8Nm)
50 IN-LB (5.6Nm)
C :
LEANERS
- . S
BASED GREASES OME LITHIUM GREASES CAN BECOME STICKY
. S
MOOTHFORK ACTIONISGREATLY LIMITEDANDPERFORMANCEIS
,
CHECKGREASEQUALIT Y AND CONDITION AT EACH
. T
RY USINGANOTHER TYPEOF LUBRICANTIF YOUEXPERIENCE
/
LOWERTUBEJUNCTION
A
FTER EVERY WEEKOREIGHTHOURSOFRIDING
:
PROCEDURE
1. Lift fork boots from lower tubes.Then wipe exterior surfaces,Resi-wiper seal area and upper tube clean.
Apply 2-3 drops of Teflon-fortified oil to the upper tubes at the Resi-wiper.(See Fig.3)
2. Refit fork boots into Resi-wiper seal groove using small blade
screwdriver. Engage the boot with Resi-wiper seal groove at the rear
and rotate boot around the upper tube to fully engage its lower edge
behind the brace. A small amount of oil on the mating surfaces helps.
3. Check crown bolts,brace bolts,and brake posts for proper torque.
(Refer to Torque Tightening Values, above.)
4. Repeat procedure on other leg.
A
FTER EVERY MONTHOR TWENTY
T
O CLEANANDGREASETHESPRINGST ACKS
1. Unscrew the top cap using 22 or 24mm wrench or socket wrench. Remove the spring stack assembly
and clean the stack with degreaser. Wipe dry.
,
TURN
2. Inspect T2 spring for compression set (see "T2 Spring Specification"table,page 11).Replace as needed.
3. Apply New and Improved Judy Butter to entire spring stack, completely
25-
HOUR
covering the MCU and coil spring.
4. Install assembly in upper tube, starting top cap threads by hand.
5. Torque top cap to 30 or 40 in-lb (3.4-4.5 Nm). This should be between 30
and 60 degrees of clockwise wrench movement after cap is flush with
upper tube.
6. Repeat procedure on other leg.
T
O CLEANAND GREASE BUSHINGSAND
1. Mount the bike in a stand,disconnect the front brake cable,and remove
the front wheel (the brakes do not need to be removed).
2. Partially loosen shaft bolts with a 6 or 8mm hex wrench,tap bolts firmly
with a mallet breaking shafts free from lower tube,and remove bolts
completely (see Fig.4).
I : O
MPORTANT ILFROMTHEOPENOIL BATHSYSTEMWILLLEAKOUTOFTHEBO TTOMOFTHE
,
.
LOWERTUBES WHENTHESHAFTBOL TS AREREMOVED
ENOUGH TO CATCHTHEOILFROMBOTH LEGS
3. Slide off one-piece lower tube assembly (see Fig.5). Remove fork boots.
A E
FTER EVERY WEEK OR IGHT HOURS OF RIDING
,
CLEANANDOILTHEUPPERTUBESANDCHECK FASTENERSFORPROPER TORQUE
A T -
FTER EVERY MONTH OR WENTY
- ,
FIVEHOURSOFRIDING CLEANANDGREASETHESPRINGST ACKS
, :
FOLLOW THISPROCEDURE
R - , :
ESI WIPERSEAL DOTHEFOLLOWING
. U
SE A RECYCLING CONTAINER LARGE
.
. F
OLLOW THIS
Fig. 3
FIVE HOURS OF RIDING
, , R - .
BUSHINGS AND ESI WIPERSEAL
Fig. 4
Fig. 5