: T
MPORTANT
HESNAPRINGSMUSTBEPROPERL Y ORIENTED
.
GROOVEOFTHEUPPERTUBES
6. Apply a thin coat of New and Improved Judy Butter to the Type 3 spring
7. Replace T2 spring assembly with the new Type 3 assembly. Place rubber pad at the bottom of the spring
stack.
8. Install the assembly in upper tube,starting top cap threads by hand.
9. Torque top cap to 30 or 40in-lb.(3.4 to 4.5Nm). This should be between 30 and 60 degrees of clockwise
wrench movement after the cap is flush with upper tube.
10. Repeat procedure on other leg.
11. Follow procedures " After Every Month or Twenty-five Hours of Riding," page 9, to complete assembly.
B
USHING
he high quality bushings in RockShox forks are designed to last many months of hard riding. Protective
boots,a clean fork,and timely greasing are the keys to high performance and long bushing life. However,like
all moving parts, bushings will eventually wear and need replacement. Increased fore and aft movement of
upper tubes in lower tubes (similar to a loose headset) and/or slow action, even after a fresh greasing, signal
the need to remove and replace the bushings.
: T
R
S
MPORTANT
HIS SERVICE REQUIRES
OCK
HOX SPECIALTY TOOLS
QUALIFIEDBIKESHOPMECHANIC FAMILIARWITHOURPRODUCT S ANDTHISPROCEDURE
,
,
SHARPOUTSIDEEDGE FACINGOUT
ANDFULLY SEATEDINTHERING
R
EPLACEMENT
. W
E RECOMMEND THIS LEVEL OF SERVICE BE DONE BY A
.
1998 Judy T2
1 Reflector Bracket Screw
13 Shaft Bolt
2 Reflector Bracket
14 Shaft End Plate
3 Lock Washer
15 Upper Shaft Guide
4 Brake Post Washer
16 Upper Shaft Guide O-ring
5 Brake Post
17 Neutral Shaft Assembly
6 Lower Leg Assembly,Hangerless
18 Flat Washer
7 Dust Wiper
19 Top Out Bumper
8 Upper Bushing
20 Lower Shaft Guide
9 Lower Bushing
21 Wave Washer
10 Bottom Bumper
22 Cartridge Retaining Ring
11 Panel Decal
23 Bottom Out Bumper
12 Judy T2 Decal (left and right)
24 Upper Tube
25 Fork Boot
26 Crown/Steerer
27 Crown Bolts
28 Crown/Steerer/Upper Tubes
29 Top Cap Assembly
30 Type 2 Spring
31 Spacer
32 MCU Spacer,63mm travel
33 MCU Spacer, 80mm travel
34 MCU
35 Lower Leg Assembly, Hanger
36 Reflector Bracket,Hanger-type