Assembly
• Moisten the new lip seal, and mount the seal with the lip
facing towards the impeller.
• Lubricate the motor shaft and fit the body to the motor by
tightening the motor screws.
• Ensure the body and impeller are lubricated.
• Fit the impeller with a rotating movement in the intended
direction of the pump rotation.
• Lubricate the o-ring, fit it in position and fasten the end cover
screws to the body.
• Torque value for end cover to body screws: 30 – 40 lbf.ins /
3.4 – 4.5 Nm.
• Torque value for body to motor screws: 21 – 28 lbf.ins / 2.4
– 3.1 Nm.
ELECTRICAL CONFIGURATION
• It is the responsibility of the installer to perform the correct
installation.
• Make all electrical connections in dry locations, connections in
humid environments should be sealed to prevent corrosion.
• Protect the circuit with a correctly rated fuse or circuit breaker
in the red positive (+) lead as close as possible to the power
source.
• Ensure fuses for the Ballast King pump are slow burning,
being capable of handling the start-up and reversing current.
• Connect the black motor wire to the negative (-) battery
terminal.
2.4
(61.3)
.24 (6)
(106.2)
3.33
(84.6)
4.7
(120)
2 PORTS
1 (25.4)
HOSE BARB
1.77
(45)
.38 (9.7)
3.5
(89)
4.2
3.08
(78.2)
14 AWG LEAD WIRES
10 (254) IN LENGTH, STRIP LENGTH
TO BE .6 (15) +VE WIRE RED/
-VE WIRE BLACK
• Inadequate voltage at the motor terminals when the pump is
running (not less than 95% below rated voltage at full load)
due to partially discharged batteries or insufficient cable size
may result in blowing fuses, failure to start or poor pump
performance.
• The fuse must be ignition protected.
• The motor is equipped with built in thermal protection to
prevent it from over-heating.
• The protection is automatically restored when the motor is
cooled.
• Before installation with control systems, check the equipment
to be used is of sufficient rated capacity to accept amp draw
of motor.
• Choose the wire size in accordance with total wire length per
the wire size chart on page 5.
.83
(21)
1.24
(31.5)
2 PORTS
1/2-14 NPTF
Dimensions Pouces (Millimètres) / Abmessungen Zoll (Millimeter) /
4 MOUNTING HOLES
.24 (6)
IN RUBBER FEET
4
There is a motor thermal cut out switch for
protection.
All Ballast King wiring and connections to be carried
out in accordance to ISO 10133.
WARNING!
When terminated at the power supply using
permanent connections, red leads should be
terminated to the positive and black to the negative.
If reversed pump will run in reverse.
8
(203.4)
.71
2
.67
(18)
(50.6)
(17)
Dimensioni Pollici (millimetri) / Afmetingen Inch (Millimeters)
Mått tum (millimeter) / Dimensiones pulgadas (milímetros)
DIMENSIONS
Inches (Millimeters)
Weight – 7.4 lb (3.4 Kg).