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Hopper Assembly
•
The hopper includes a clean-out feature to allow for ease of clean-
ing and change out of pellet fuel flavors. To empty, locate the plate
and the cover of the drop chute on the back side of the hopper.
Place a clean, empty pail under the drop chute cover, then remove
the cover piece. Unscrew the plate, slide outwards, and pellets will
empty. (G)
NOTE: Use a long handled brush or wet/dry vacuum to remove
excess pellets, sawdust, and debris for a complete clean-out
through the hopper screen.
•
Running all pellets out of your auger system is recommended if
your grill will be unused for an extended period of time. This can
be done by simply running your grill, on an empty hopper, until all
pellets have emptied from the auger tube.
•
Check and clean off any debris from the fan air intake vent, found
on the bottom of the hopper. Once the hopper access panel has
been removed, carefully wipe off any grease build-up directly on
the fan blades. This ensures airflow is clean and sufficient to the
feed system. (H)
GRILL CARE CHEAT SHEET
ITEM
CLEANING FREQUENCY
Bottom of Main Grill
Every 5-6 Grill Sessions
Burn Pot
Every 2-3 Grill Sessions
Charcoal Tray
Each Use
Cooking Grates
After Each Grill Session
Flame Broiler
Every 5-6 Grill Sessions
Grease Bucket
After Each Grill Session
Auger Feed System
When Pellet Bag is Empty
Hopper Electric Components
Once A Year
Air Intake Damper
Every 5-6 Grill Sessions
Air Exhaust Vent
As Needed
Grill Probe
Every 2-3 Grill Sessions
PIT BOSS® GRILLS
G
H
CLEANING METHOD
Scoop Out, Vacuum Out Excess Debris
Scoop Out, Vacuum Out Excess Debris
Scoop Out, Vacuum Out Excess Debris
Burn Off Excess, Brass Wire Brush
Scrape Main Plate with Slider, Do Not Wash Clean
Cloth & Soapy Water
Allow Auger to Push Out Sawdust, Leaving
Hopper Empty
Dust Out Interior, Wipe Fan Blades with Soapy
Water
Dust, Cloth & Soapy Water
Burn off excess, use grill cleaning brush
Snapshot this chart
Cloth & Soapy Water
for reference.
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TROUBLESHOOTING
Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When
your Pit Boss® grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful.
WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, maintenance,
cleaning, or service work. Ensure the grill is completely cooled to avoid injury.
PROBLEM
CAUSE
No Power Lights On The
Temperature control dial is
Control Board
still off.
Not connected to power
source
Fuse blown on the control
board
Faulty control board
Fire in burn pot will not
Auger not primed
light
Auger motor is jammed
Igniter failure
Flashing dots on display
The igniter is on
screen
Flashing temperature on
Grill temperature is below
display screen
65°C /150°F
"ErH" error code
The unit has overheated,
possibly due to grease fire
or excess fuel.
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SOLUTION
Press the Power Button, and ensure the button glows blue to show there is a
power connection. Turn the Temperature Control Dial to a temperature setting.
Ensure unit is plugged into a working power source. Reset breaker. Ensure a
minimum 10 amp service. Ensure all wire connections are firmly connected
and dry.
Remove the access panel. Press in plastic tabs holding the control board in
place and carefully pull controller inside the hopper to release controller. Check
the fuse for a broken wire or if the wire has turned black. If yes, fuse needs to
be manually replaced.
Control Board needs to be replaced. Contact Customer Care for a replacement
part.
Before the unit is used for the first time or anytime the hopper is completely
emptied out, the auger must be primed to allow pellets to fill the auger tube.
If not primed, the igniter will timeout before the pellets reach the burn pot.
Follow Auger Priming Procedure.
Remove cooking components from the main barrel. Press the Power Button
to turn the unit on, turn Temperature Control Dial to SMOKE, and inspect the
auger feed system. Visually confirm that the auger is dropping pellets into
the burn pot. If not operating properly, call Customer Care for assistance or a
replacement part.
Remove cooking components from the main barrel. Press the Power Button
to turn the unit on, turn Temperature Control Dial to SMOKE, and inspect
the igniter. Visually confirm that the igniter is working by placing your hand
above the burn pot and feeling for heat. Visually confirm that the igniter is
protruding approximately 13mm / 0.5 inches in the burn pot. If not operating
properly, follow Manual Start-up to continue use of grill. Call Customer Care
for assistance or a replacement part.
This is not an error that effects the grill. Used to show that the unit has power
and is in its start-up cycle (igniter is on). The igniter will turn off after five
minutes. Once the flashing dots disappear, the grill will begin to adjust to the
desired temperature selected.
This is not an error that effects the unit; however, it is used to show that there
is some risk that the fire could go out. Check hopper for sufficient fuel or if
there is an obstruction in the feed system. Remove pellets and follow Care and
Maintenance instructions. Check Grill Probe and follow Care and Maintenance
instructions if dirty. Check burn pot for ash build-up or obstructions, and
follow Care and Maintenance instructions for ash build-up. Check fan. Ensure it
is working properly and air intake is not blocked. Follow Care and Maintenance
instructions if dirty. Check auger motor to confirm operation (rotation), and
ensure there is no blockage in the auger tube.
Press the Power Button to turn the unit off, and allow grill to cool. Follow Care
and Maintenance instructions. After maintenance, remove pellets, and confirm
positioning of all component parts. Once cooled, press the Power Button to
turn the unit on, then select desired temperature. If error code still displayed,
contact Customer Care.
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PIT BOSS® GRILLS
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