Safety Regulations; Safety Inspection; Assembly And Commissioning; Set Up Guidelines - Nussbaum SPRINTER MOBIL 2500 Instrucciones De Servicio

Danger ! identifies a danger to life and limb, if
the highlighted process is not done properly there is a
mortal danger!
3

Safety regulations

When working with systems comply with legal accident prevention regu-
lations according to BGG 945, inspection of lifts; BGR 500 and operation of
systems; VBG 14.
Particular attention is drawn to compliance with the following regulations:
• When operating the system, follow safety regulations and operating in- en operating the system, follow safety regulations and operating in-
structions in the operating manual.
• The total weight of the accepted load may not exceed
- 2,500 kg for SPRINTER MOBIL 2500 - HYMAX PRO 2500 and
- 3,000 kg for SPRINTER MOBIL 3000 - HYMAX PRO 3000,
where a maximum load distribution of 3:2 or 2:3 in or against the drive-
in direction is permitted.
• Only personnel aged 18 or over may operate systems independently,
they must be trained in system operation and have their work verified by
the company. They must be explicitly tasked with operating the system
(excerpt from BGR 500), see transfer protocol.
• Operation of the system is only permitted on a smooth, solid surface.
• During lifting or lowering, the work area of the system should be clear
or people.
• It is prohibited from moving people with the lift.
• It is prohibited to climb onto the system.
• After design and maintenance on load bearing parts the system must
be inspected by a technical expert.
• Initial access into the system may only be done after the main switch (2)
is off and locked.
• For vehicles with low floor clearance or custom equipment, check in
advance whether it could be damaged.
• Consider any possible centre of mass shifts when disassembling heavy
vehicle components.
3.1

Safety inspection

The safety inspection is required to guarantee operational safety of the lift
system. It is to be done:
1. Before first commissioning after setting up the lift system use the „single
safety inspection" form
2. After first commissioning, check regularly at least once per year.
Use the „regular safety inspection" form
3. After changes to the lift system construction
Use the „extraordinary safety inspection" form
!
Single and regular safety inspections must be done by a specialist. It
is recommended to do maintenance at the same time.
i
After a change in construction (for example changing the load car-
rying capacity or changing the lifting height) and after significant
maintenance on load carrying parts (e.g. welding work), inspection
by a technical expert is required (extraordinary safety inspection)
This inspection book contains forms with a detailed inspection plan for
safety inspections. Please use the appropriate form, record the condition
of the inspected system and leave the completed form in this inspection
book.
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4

Assembly and commissioning

4.1

Set up guidelines

• There is the option to anchor the lift on an existing concrete floor with
a quality of min. C20/25, concrete thickness min. 160 mm (normal rein-
forcement).
• To protect the electrical cable all cable conduits are to be fitted with
cable sleeves or flexible plastic pipes.
• After successful lift installation and before first commissioning, the ope-
rating company must have the lift grounding conductors inspected on-
site according to IEC regulation (60364-6-61). An insulation resistance
test is also recommended.
• The anchoring of the lift must be carried out by trained manufacturer
personnel or a contract partner. If the operating company has appro-
priately trained assemblers, the system can also be set up by them. Set
up is to be done according to the assembly instructions.
• A standard system may not be set up in explosion endangered spaces
or wash halls.
• Provide an on-site electrical connection of 3 ~/N + PE, 400 V, 50 Hz, fuses
with 16 A, slow.
i
The foot bumper (15) must always be mounted with the orange sticker
(16) on the side where the cylinder (17) is located.
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15
15 Foot bumper
16 Orange sticker 17 Cylinder
4.2

Commissioning

3
4
• Remove the front cover hood (1)
• Loosen and remove the sealing screw (5) of the oil tank
Version 1.0 20110005 SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000 OPI
16
17
illustration similar 022
18 Load capacity sticker
2
1
1 Cover hood
2 Main switch
3 "LIFT" button
4 "LOWER" button