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• Assume proper operating position:
– at the front of the saw;
– in front of the saw;
– next to the line of cut.
Danger!
Always fasten the workpiece with the workpiece
clamping device (14).
Danger of crushing!
When inclining or swivelling the saw head, never
reach into the hinge area or below the device!
• Hold the saw head during inclination.
• Use during work:
– work support – for long stock, which would
otherwise fall off the table on completion of the
cut;
– dust sack or dust extraction unit.
• Cut only stock of dimensions that can be safely
held during cutting.
• Always hold the workpiece down on the table
and do not jam it. Do not attempt to stop the saw
blade by pushing the workpiece against its side.
Risk of personal injury if the saw blade is
blocked.
9.1 Straight cuts
Starting position:
– Transport lock (24) pulled out.
– Saw head swivelled upwards.
– Only for KGS...: Cutting depth limitation (49)
deactivated.
– Turntable is in 0° position, locking button (10)
for turntable is tightened.
– The inclination of the swivel arm to the vertical is
0°, locking lever (22) for inclined position is
tightened.
– Only for KGS...: Pulling device all the way back.
– Only for KGS...: The locking screw (12) of the
pulling device is released.
– Set workpiece stop (25):
Release the locking lever (34). Move the
additional profile (33) (KGS...305...: the
additional profiles) in such a way that the
workpiece is supported in the best manner
possible and will not interfere with the blade or
the guard. Fix in place using the locking lever
(34).
Cutting the workpiece:
1. Push the workpiece against the parallel guide/
ripping fence and clamp using the workpiece
clamping device (14).
2. Only for KGS.: For wider workpieces: pull the
saw head forwards (towards the operator)
(pulling device).
3. Activate the safety lock (26) ,press on/off
switch (27) and keep pressed.
4. Slowly lower the saw head at the handle all the
way down and, if required, push towards the
rear (away from the operator). During the
sawing process press on the workpiece just
enough for the motor speed not to lower too
much.
5. Cut work piece in a single pass.
6. Release the on/off switch (27) and slowly let
the saw head swivel back into the upper
starting position.
9.2 Mitre cuts
Starting position:
– Transport lock (24) pulled out.
– Saw head swivelled upwards.
– Only for KGS...: Cutting depth limitation (49)
deactivated.
– Inclination of the swivel arm to the vertical is 0°,
locking lever (22) for inclination setting is
tightened.
– Only for KGS...: Pulling device all the way back.
– Only for KGS...: The locking screw (12) of the
pulling device is released.
– Set workpiece stop (25):
Release the locking lever (34). Push the
additional profile (33) (KGS...305...: the
additional profiles) all the way toward the saw
blade, so that the workpiece is supported as
well as possible. Fix in place using the locking
lever (34).
Cutting the workpiece:
1. Loosen the locking handle (10) of the
turntable and loosen safety catch for KGS...:
(11).
2. Set the desired angle.
3. Tighten the locking button (10) of the
turntable.
4. Cut workpiece, as described for "Straight
cuts".
9.3 Inclined cuts
Starting position:
– Transport lock (24) pulled out.
– Saw head swivelled upwards.
– Only for KGS...: Cutting depth limitation (49)
deactivated.
– Turntable is in 0° position, locking button (10)
for turntable is tightened.
– Only for KGS...: The locking screw (12) of the
pulling device is released.
– Only for KGS...: Pulling device all the way back.
– Set workpiece stop (25):
Release the locking lever (34). Move the
additional profile (33) (KGS...305...: the
additional profiles) in such a way that the
workpiece is supported in the best manner
possible and will not interfere with the blade or
the guard. Fix in place using the locking lever
(34).
Only for KGS...305...: For certain angle settings,
it may be necessary to remove one of the
additional profiles (33). To remove it, push the
profile so that the 2 triangles are across from
one another. In this position, the additional
profile (33) can be pulled off from the top. After
completing the saw cut, re-attach the additional
profile (33) so that it is not lost.
Cutting the workpiece:
1. Loosen the locking lever (22) for the
inclination setting at the rear side of the saw.
2. Slowly tilt the swivel arm into the desired
position. For details see chapter 7.3.
3. Tighten the locking lever (22) for the
inclination setting.
4. Cut the workpiece, as described for "Straight
cuts".
9.4 Double mitre cuts
Note:
The double mitre cut is a combination of mitre cut
and inclined cut. This means, the workpiece is cut
at an angle to the rear contact edge and at an
angle to the top.
Danger!
With a double mitre cut, the saw blade is easier
accessible due to the steep inclination – this
results in a higher risk of injury. Always keep
sufficient distance to the saw blade!
Starting position:
– Transport lock (24) pulled out.
– Saw head swivelled upwards.
– Only for KGS...: Cutting depth limitation (49)
deactivated.
– Lock the turn table in the desired position.
– Swivel arm inclined at desired angle to the
workpiece surface and locked. For details see
chapter 7.3.
– Only for KGS...: The locking screw (12) of the
pulling device is released.
– Only for KGS...: Pulling device all the way back.
– Set workpiece stop (25):
Release the locking lever (34). Move the
additional profile (33) (KGS...305...: the
additional profiles) in such a way that the
workpiece is supported in the best manner
possible and will not interfere with the blade or
the guard. Fix in place using the locking lever
(34).
Only for KGS...305...: For certain angle settings,
it may be necessary to remove one of the
additional profiles (33). To remove it, push the
profile so that the 2 triangles are across from
one another. In this position, the additional
profile (33) can be pulled off from the top. After
completing the saw cut, re-attach the additional
profile (33) so that it is not lost.
Cutting the workpiece:
• Cut the workpiece, as described for "Straight
cuts".
9.5 Only for KGS...: Sawing grooves
Note:
The cutting depth limitation together with the
pulling device permits the cutting of grooves. This
does not result in a separating cut, but only a cut
of a certain depth is effected in the workpiece.
Risk of kickback!
When cutting grooves it is particularly important
that no lateral pressure is exerted on the saw
blade. Otherwise, the saw head might suddenly
kick back! Use a clamping device when cutting
grooves. Avoid lateral pressure on the saw head.
Starting position:
– Transport lock (24) pulled out.
– Saw head swivelled upwards.
– Swivel arm inclined at desired angle to the
workpiece surface and locked. For details see
chapter 7.3.
– Lock the turn table in the desired position.
– Set screw (12) of the pulling device has been
loosened.
– Pulling device at the very rear.
Cutting the workpiece:
1. Set the cutting depth limitation (48) to the
desired cutting depth and fix with counter nut.
Push the stop of the cutting depth limitation
(49) to the front.
2. Loosen safety lock (26) and swivel saw head
downwards to check the set cutting depth:
3. Effect trial cut.
4. If required, repeat steps 1 and 3 until the
desired cutting depth has been set.
5. Cut the workpiece, as described for "Straight
cuts".
10. Care And Maintenance
Danger!
Prior to all maintenance and cleaning jobs pull the
mains plug or remove the detachable battery
pack (32).
– Repair and maintenance work other than
described in this section should only be carried
out by qualified specialists.
– Replace damaged parts, in particular safety
installations, only with original parts. Parts not
approved by the equipment manufacturer can
cause unforeseeable damage.
– Check to see that all safety devices are
operational again after each service.
10.1 Saw blade change
Risk of burning!
Directly after cutting the saw blade can be very
hot. Let a hot saw blade cool down. Do not clean
the hot saw blade with combustible liquids.
Risk of injury, even with the blade at
standstill!
When loosening and tightening the tensioning
screw (40) the retractable blade guard (5) has to
be swivelled over the saw blade. Wear gloves
when changing blades.
1. Pull the mains plug or remove the detachable
battery pack (32).
2. Put the saw head in the upper position.
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