Periodic Maintenance
Periodic Maintenance Chart .................................................................................................. Torque and Locking
Agent..................................................................................................... Specifications
........................................................................................................................ Special Tools
......................................................................................................................... Periodic Maintenance
Procedures......................................................................................... Fuel System
(DFI)................................................................................................................ Air Cleaner Element
Replacement................................................................................... Idle Speed Inspection
...................................................................................................... Idle Speed
Adjustment..................................................................................................... Throttle Control System
Inspection.................................................................................. Engine Vacuum Synchronization
Inspection.................................................................... Fuel System
Inspection.................................................................................................... Fuel Hose Replacement
.................................................................................................. Evaporative Emission Control System Inspection (Other
than US, CA, ID and SEA-B2 Models) .........................................................................................................................
Cooling System................................................................................................................... Coolant Level
Inspection.................................................................................................. Cooling System Inspection
.............................................................................................. Coolant
Change............................................................................................................... Water Hose and O-ring Replacement
.............................................................................. Engine Top End
................................................................................................................... Valve Clearance Inspection
............................................................................................. Valve Clearance Adjustment
............................................................................................ Air Suction System Damage
Inspection...........................................................................
Clutch.................................................................................................................................. Clutch Operation Inspection
............................................................................................ Engine Lubrication
System................................................................................................. Engine Oil
Change........................................................................................................... Oil Filter Replacement
.....................................................................................................
Wheels/Tires....................................................................................................................... Air Pressure
Inspection.................................................................................................... Wheels and Tires
Inspection............................................................................................ Wheel Bearing Damage Inspection
................................................................................. Final
Drive........................................................................................................................... Drive Chain Lubrication Condition
Inspection .................................................................. Drive Chain Slack Inspection
........................................................................................... Drive Chain Slack Adjustment
......................................................................................... Wheel Alignment Inspection
............................................................................................ Drive Chain Wear Inspection
........................................................................................... Chain Guide Wear Inspection
..........................................................................................
Brakes................................................................................................................................. Brake System Inspection
................................................................................................. Brake Operation Inspection
............................................................................................. Brake Fluid Level
Inspection............................................................................................ Brake Fluid Change
......................................................................................................... Brake Hose and Pipe
Replacement................................................................................. Master Cylinder Rubber Parts Replacement
................................................................... Caliper Rubber Parts Replacement
................................................................................. Brake Pad Wear Inspection
............................................................................................. Brake Light Switch Operation
Inspection.........................................................................
PERIODIC MAINTENANCE 2-1
Table of Contents
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2-5
2-13
2-15
2-16
2-16
2-16
2-17
2-17
2-17
2-18
2-21
2-22
2-24
2-25
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2-28
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2-54
2-54