REMS 4 Instrucciones De Servicio página 5

T an ation of the i ina In t uction Manua
i
1 Supporting ring
2 Drive tube
3 Set screw
4 Drive shaft
5 Support casting
6 Adapter ring
7 Guide arm, front
Gene a o e Too Safet Wa nin
WARNING
Read a afet a nin and in t uction fo u e Failure to observe the warnings
and instructions for use can lead to electric shock, res and/or severe injuries.
eep a afet u e and in t uction fo the futu e
Wo k p ace afet
a eep ou o kp ace c ean and e
lead to accidents.
eep chi d en and othe pe on a a
Distractions can lead to you losing control of the device.
Safet of pe on
a e cautiou pa attention to hat ou a e doin and o k ea ona
e pon i o not u e the automatic die head hen ou a e ti ed o unde
the in uence of d u a coho o medicine Just one careless moment when
using the automatic die head can lead to serious injury.
Wea pe ona afet e uipment and a a
personal safety equipment such as a dust mask, non-slip safety shoes, a safety
helmet or ear protectors depending on the type and use of the automatic die
head reduces the risk of injuries.
c Remo e ettin too o enche
tool or key left in a rotating part of the device can cause injuries.
d A oid a no ma od po tu e Make u e that ou ha e a
keep ou a ance at a time You then have better control over the automatic
die head in unexpected situations.
e Wea uita e c othin o not ea oo e c othin o e e e
c othin and o e a a f om mo in pa t
long hair can get caught in moving parts.
f If du t e t acto and co ecto can e mounted the e mu t e connected
and u ed co ect Use of a dust extractor can reduce the risks caused by dust.
eep cuttin too ha p and c ean Carefully maintained cutting tools with
sharp cutting edges jam less and are easier to control.
h U e too acce o ie and in e t too etc acco din to the e in t uction
Take the o kin condition and acti it
The use of the automatic die head for purposes for which it is not intended can
lead to dangerous situations.
i eep hand e d c ean and f ee f om oi and ea e Slippery handles prevent
safe handling and control of the automatic die head in unexpected situations.
Se ice
a a e ou automatic die head epai ed on
and on ith enuine pa e pa t This ensures that the safety of the automatic
die head is maintained.
Speci c Safet Wa nin
WARNING
If there is a risk of the workpiece bending and whipping round (this depends on
the lenght and cross-section of he material and on the speed) or at insuf cient
stability of the machine a suf cient number of height- adjustable supports (REMS
Herkules) must be used.
Only x short lengths of pipe with REMS Nippelspanner or REMS Nippel x.
REMS thread cutting materials in spray cans (REMS Spezial, REMS Sanitol)
contains environmentally friendly but highly in ammable propellant gas (butane).
Spray cans are pressurised, do not open by force. Protect against direct sunlight
and heating above 50°C.
Due to the degreasing effect of the cooling lubricants (thread-cutting oils), an
intensive skin contact has to be avoided. An appropriate skin protector has to be
applied.
Do not allow undiluted cooling lubricant to get into drainage, water sys tems or
the soil. Remaining cooling lubricants have to be delivered to specialized waste
disposal companies. Disposal identity number for mineral-based cooling lubricants
54401, for synthetic 54109.
Read and o e e the ene a and pecia afet in t uction app ica e
to the po e unit
Technica data
Capacit
Th ead diamete
Pipes
T pe of th ead (external threads)
Pipe thread, tapered
8 Feed lever
9 Chuck
10 Pressure bolt
11 Cutting dies
12 Die holder
13 Tightening wheel
14 Coolant supply tube
it Untidiness or unlit work areas can
hen u in the automatic die head
ea afet a e Wearing
efo e u in the automatic die head A
m footin and
eep hai
Loose clothing, jewellery or
ein pe fo med into con ide ation
ua i ed technica pe onne
2½ – 4"
R (DIN 2999), BSPT, NPT
Th ead en th
4 Nipp e and dou e nipp e
with REMS Nippel x (automatic internal clamping)
Wo k pind e peed
driven by
REMS Tornado type 2000
REMS Tornado type 2010
REMS Tornado type 2020
imen ion
L × B × H
4 Wei ht in k
4" Automatic Die Head
Accessories
Note data
Workplace-related noise emissions are determined by the type of power
unit employed.
pe ation
Settin up
REMS 4" Automatic ie ead on REMS To nado a t pe
Take the tool holder off the REMS Tornado. Remount the oil tray and chip
trough. The two suppor ing rings (1) supplied already mounted on the drive
and
tube (2) are the same. On one side each has a centring collar diameter 68 mm;
on the other side each has a collar 64 mm in diameter. The 68 mm diameter
centring collar is needed for the REMS Tornado machines. The drive tube is
centred in the machine's chuck covers with the aid of he collars on the two
supporting rings. Inside at one end of the drive tube (2) there is a drive pin.
Make sure that the set screw (3) is screwed in the crosshole at this end but not
so far that it projects beyond the internal diameter or it will not be possible to
push the drive shaft (4) fully in. Both supporting rings must be in contact with
the chuck covers, and centred in the chuck cover holes with the turned collars
as described above. Insert the slotted drive shaft (4) of he 4" Automatic Die
Head into the drive tube (2), and mount the unit by means of the support casting
(5) on the front support beam of the REMS Tornado (see Fig.). Switch on the
REMS Tornado to check whether the 4" Automatic Die Head is driven. If it is
not, then – with the REMS Tornado running – push the unit further until he slot
in the drive shaft is felt to positively engage. Secure the drive shaft (4) by
thightening the set screw (3) on the right supporting ring.
Connect he cutting oil hose on the REMS Tornado to the suction hose on the
REMS 4" Automatic Die Head. Fit the feed lever (8) onto the square-ended
shaft projecting from the chuck (9). Lift the REMS 4" Automatic Die Head, and
suspend the chip trough from he die head support casting (5).
REMS 4" Automatic ie ead ith REMS Ami o po e unit
Place the REMS 4" Automatic Die Head on a workbench or the oor. Unscrew
and remove coolant tube (14). Push ring-shaped section of support for 4"Auto-
matic Die Head/Amigo 2 onto drive shaft (4) and secure support with in hole
in coolant tube with hex. screw. Insert 4" Automatic Die Head/Amigo 2 drive
head into Amigo 2 (with locking ring). Mount Amigo 2 in such a way that the
guide on the drive head is installed on the drive shaft (4) and the drive head
follower is fully inserted into the slot in the drive shaft (4). If necessary, turn the
die holder (12) manually so that the drive head follower can be inserted into
the slot in the drive shaft (4). For thread cutting purposes, set the REMS Amigo
2 to clockwise rotation. For guidance on the latter, refer to the REMS Amigo 2
Operating Instructions.
REMS 4" Automatic ie ead on othe manufactu e
The REMS 4" Automatic Die Head can be used on all pipe turning machines.
However, the drive tube (2) must be extended by scre wing in a 1¼" diameter
tube so that it can be clamped in both chucks. For mounting instructions for
the 4" Automatic Die Head see para 2.1.1.
Th ead cuttin oi
NOTICE
Use only REMS thread-cutting oil. Perfect hreading results, long dura bility of
dies as well as utmost preservation of the machine are achieved.
REMS Spe ia thread-cutting oil is highly alloyed and suitable for cutting pipe
and bolt threads of all types. In addition, it can be washed off with water (of cially
approved). Mineral oil-based thread cutting oils are not permitted to be used
on drinking water supplies in certain countries, e.g. Germany, Austria and
Switzerland. In his case, use REMS Sanitol which contains no mineral oil.
REMS Sanito thread-cutting oil is free of mineral oil, synthetic, completely
watersoluble and has the lubricating qualities of mineral oil. It can be applied
for all pipe and bolt threads. It must be used in Germany, Austria and Swizerland
for drinking water supplies and meets the of cial speci cations required (DVGW
approval no. DW-0201AS2032; ÖVGW approval no. W 1.303; SVGW approval
no. 7808-649).
U e a t pe of th ead cuttin oi unde uted
standard length
2½ – 4"
11 rpm
400 × 430 × 340 mm
48 kg
5 kg
i
i
machine