Abicor Binzel iCAT Instructivo De Servicio página 65

iCAT
10 Troubleshooting
DANGER
Risk of injury and device damage when handled by unauthorized persons
Improper repair work and modifications to the product may lead to serious injuries and
damage to the device. The product warranty will be rendered invalid if work is carried out on
the product by unauthorized persons.
• Only qualified personnel are permitted to perform work on the device or system.
Please observe the attached document "Warranty". In the event of any doubts and/or
problems, please contact your retailer or the manufacturer.
NOTICE
• Consult the documentation for the welding components.
Fault Cause
• Cable assembly connected incorrectly
• Play of cable assembly too small
Emergency Stop
signal
• Control line, cable assembly or board
• Cable assembly mounted under torsion • Unscrew cable assembly from feeder
• No grease on the O-rings of the
Cable assembly
• No grease in the mounting bores of the
cannot be
introduced into
• The hose assembly adapter is not
the iCAT
Hose assembly
makes ripples in • Cable assembly too long
the robot axis
• Dirt deposits in the housing
Inaccurate torch
reset
• iCAT damaged
Tab. 15
Troubleshooting
between feeder and iCAT
defective
adapter
liquid-cooled cable assembly adapter
inserted correctly into the module
(ensure correct alignment)
10 Troubleshooting
Solution
• See cable assembly attachment
 6.4 Mounting the hose assembly
on the robot on page EN-16
• Change the feeding system
positioning, if possible
• Have it checked and replaced by
qualified personnel
and reconnect it free of torsion.
• Lubricate the O-rings with grease
• Grease the bores
• Use the pull-in tool
• Align guide groove
• Change the feeding system
positioning, if possible
• Remove dirt deposits, clean housing
• Verification by qualified personnel
EN - 31