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IV CLEANING AND MAINTENANCE
EN
1
CLEANING
The fats present in the ice cream mixtures are ideal fields for the
proliferation of bacterial loads and mould. To eliminate this
serious problem, all the parts which come into contact with the
product must be thoroughly washed and sanitized by careful
procedures and using suitable sanitizing products.
The stainless and plastic materials used on our machines, in fact,
comply with the strictest international provisions and their special
shape facilitates their washing. However this is not enough to prevent
the formation of mould and bacteria caused by insufficient or incorrect
cleaning. The manufacturer recommends thoroughly washing and
sanitizing the parts in direct contact with the product after each work
shift and in compliance with hygienic standards in force in the Country
where the machine is installed.
Do not wash the machine with high-pressure water jets. Using
water jets for cleaning may cause electrocution for the operator
and damage to the machine.
Never use any type of solvents and/or thinners to preserve the
plastic parts and gaskets during washing.
- Chemical sanitizing products must be used in compliance with
standards in force and with the utmost caution.
- During sanitizing operations, do not touch parts with tissues,
sponges, rags or any other material.
It is recommended to use only the sanitizers approved by Frigo-
mat. The use of different sanitizers can compromise the
effectiveness of the sanitization and the integrity of the
components. The manufacturer shall not be held liable for
personal harm and/or damage to objects deriving from the non-
observance of these indications.
Respect the indicated dilution (2%). Lower dilution percentages
(< 2%) could render sanitization ineffective; higher dilution
percentages (>2%) are useless for a better sanitization but could
represent a risk to health, to the integrity of the components
and to the environment.
Sanitizing solutions are potentially dangerous substances and
must be handled with care. Do not ingest. If swallowed or if you
feel unwell, seek medical advice immediately (show the sanitizer
label where possible).
Sanitizer in contact with skin and eyes may cause damage; use
specific protection (e.g. disposable gloves, etc.).
If case of contact with skin or eyes, wash immediately with plenty of
fresh water and seek medical advice immediately (show the sanitizer
label where possible).
Never transfer the sanitizing solution into containers other than
the original ones that do not have a safety identification plate.
To correctly clean your machine, refer to the following operations:
1.1 Pre-washing
Press the STOP key.
Lift the cover and, using
the scoop, remove as
much of the product as
possible from the jar to
be washed.
Pour the maximum
admitted load of warm
(~50°C / ~122°F)
drinking water into the
machine. Close the
cover (fig.IV/01).
Push AGITATION/P in
order to start the beater
motor and let it run for
about 1'. (fig.IV/02)
FRIGOMAT
G5 G10
fig.IV/01
fig.IV/02
M04.37562 R.2021.10.23
Pull the drain plug towards you to remove
all the washing water (fig.IV/03).
Repeat the procedure until the water comes
out clear and clean.
Press STOP key.
Pour in the freezing cylinder a quantity of detergent / sanitizing
solution equal to the maximum allowed charge.
Press the AGITATION / P key so that the beater motor starts and run for
about 3'; pull the drain plug towards you to extract all the sanitizing solution.
Close the drain plug.
Pour into the freezing cylinder a quantity of cold drinking water equal to the
maximum charge allowed to rinse the surfaces just treated with the sanitizer.
Pull the drain plug towards you to remove all the washing water. Close the
draining tap.
Press the STOP key.
1.2 Sanitizing removable parts
Before carrying out the operations described below, disconnect the
power supply of the machine, making sure that it can be restored
only with the consent of the personnel working on the machine.
Some parts have sharp corners and edges. Use extreme caution to
avoid injury and wear disposable protective gloves if necessary.
When disassembling the moving parts, special care
must be taken to avoid shocks and/or falls that could damage
them and compromise the operation of the machine, cause se-
rious injury and/or property damage.
Some parts are very small; be very careful to avoid losing them
during cleaning operations.
Preparation of washing tub
Wash your hands well and/or wear disposable gloves.
Fill a clean tub with a sufficient amount of drinking water at approximately
50°C (122°F) and the sanitizer.
Prepare the supplied brush and the OR
disassembly device and immerse them in
the solution (fig.IV/04).
Remove and cleaning of the cover
Slide the hinge pin out and remove the
cover (fig.IV/05).
Emerge the previously disassembled
components into the tub with the sanitizer
and brush the surfaces with care. Pay
special attention to the surfaces in direct
contact with the product.
Removing and cleaning beater
Loosen the knob and remove the OR
gasket.
Pull the beater upwards; remove the
scraper(fig.IV/06).
Immerse the previously disassembled
components into the tub with the sanitizer
and brush the surfaces with care. Pay
special attention to the inner part of the
beater shaft and the scraper fixing pins.
Moving and cleaning plug
Pull towards you the wash cap.
Remove the wash plug from the machine.
9
for the operator
fig.IV/03
fig.IV/04
fig.IV/05
fig.IV/06
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