Connecting The Charging Cable; The Electrical Connection - Webasto Pure II Instrucciones De Montaje

EN
u Take into account the mounting position at the install-
ation location. See Fig. 14.
NOTE
The central hole must be drilled!
u Remove the drill template at the perforation from the
packaging.
u Mark the four positions of the drill holes at the install-
ation location using the drill template. See Fig. 14.
u Drill 4 holes of Ø 8 mm in the marked positions.
u Position the bracket over the upper holes and mount
using 2 wall plugs and 2 screws, 6 x 70 mm, T25.
u Remove the lower cover from the connection area of
the charging station.
Fig. 8
u Remove the spiral antikink protection from the con-
nection area of the charging station and place it with
the other supplied material.
u For surface mounting, make a recess for routing the
lead on the back of the charging station using the des-
ignated lateral predetermined breaking points (if ne-
cessary deburr the edge of the break using a round
file).
Insert the lead through the designated lead-through
u
and fit the charging station on the previously mounted
bracket.
Mount the charging station using 2 screws,
u
6 x 90 mm, T25 using the mounting holes in the lower
connection area. Do not exceed the max. torque of
6 Nm.
8.3.1

Connecting the charging cable

u Push the spiral antikink protection with the threadless
opening forward over the supplied charging cable.
u Guide the charging cables through the previously pre-
assembled sealing clip.
NOTE
Ensure correct fit of the previously pre-assembled rubber
seals in the sealing clip.
u Push the charging cable at least 10 mm beyond the
upper edge of the clamping area of the strain relief
clamp.
6
u Turn the antikink protection spiral several turns onto
the sealing clip.
NOTE
Do not tighten yet.
Fig. 9
u Screw in the supplied strain relief clamp in the correct
position on the charging cable.
NOTE
The strain relief clamp has two position options for char-
ging cable versions 11 kW and 22 kW.
Ensure that the "11 kW installed" label for an 11 kW char-
ging cable faces downward and is not visible.
Fit the strain relief clamp in the correct mounting posi-
u
tion using the supplied self-tapping Torx screws
(6.5 x 25 mm) and tighten to 5.5 Nm. (Attention: Do
not overtighten screws).
The strain relief clamp must be flush when securely
u
screwed in.
NOTE
Perform a tension test on the charging cable to make sure
that the cable cannot move.
Screw the antikink protection spiral onto the sealing
u
clip with a torque of 4 Nm.
Using the slot-head screwdriver (3.5 mm), connect the
u
individual cable ends according to the specification in
the illustration on the right terminal block with the
"out" label.
u To do this, insert the screwdriver in the designated up-
per opening of the spring relief for the terminal block
and open the clamping spring.
u Now insert the individual wire into the designated
connection opening of the terminal block (lower open-
ing).
Charging cable Description
N
Blue
L1
Brown
L2
Black
L3
Grey
PE
Yellow-green
Charging cable Description
Control cable (CP)
Black-white
u Then pull the screwdriver out again and perform a
tension test to make sure that the individual wires are
clamped properly and fully.
u Connect the black/white control cable (CP) to the ter-
minal (contact A). See Fig. 2.
NOTE
Push the white spring contact of the connection on the
right down while inserting the control cable fully.
u Perform a tension test to make sure that the cable is
clamped properly and fully.
8.4

The electrical connection

Check and make sure that the lead is tension-free and
u
measures have been taken to secure against being
switched on.
u Check and comply with all the requirements necessary
for the connection and mentioned previously in these
instructions.
u Take the cable gland grommets from the supplied ma-
terial.
u Slide the cable bushing over the lead.
NOTE
Ensure that the insertion aid for the grommet is on the
back of the charging station when in the final installed
state, however, do not position it in the housing lead-
through yet.
u Remove the sheathing of the lead.
u If a rigid lead is used, bend the individual wires paying
attention to the minimum bend radiuses so that it is
possible to connect them to the terminals without sig-
nificant mechanical stress.
u Remove the insulation from the individual wires as per
the illustration. (Note: Avoid damage to the copper
braid).
Fig. 10
Using the slot-head screwdriver (3.5 mm), connect the
u
individual cable ends according to the specification in
the illustration on the left terminal block with the
"Power In" label.
OI II Webasto Pure