Appendix A - Maintenance Intervals - Alpine ALS 4.0 Manual De Instrucciones

Appendix A – Maintenance Intervals
ALS 4.0
Machine Inspection Guide and Maintenance Log
EVERY SHIFT / 8 HOURS
Clean saw dust off the machine with a vacuum cleaner (compressed air fills the
environment with saw dust and debris and may cause a safety hazard).
Clean and flush ink jet head.
Check all light bulbs in operators control panel. Replace as required.
Check that water has drained from coalescer.
Check saw blades chipped or broken teeth.
EVERY 10 SHIFTS / 80 HOURS
Verify all calibration.
Verify All belt feeder adjustments.
Hand tighten all servo motor cables.
Inspect all cables, connections, and routing components.
Clean ink jet print sensor.
EVERY 20 SHIFTS / 160 HOURS
Inspect the refuse belts for cracks, wear, and tension.
Apply one pump of grease (NLGI Grade No. 2) to fittings.
LOCATION
L1 & L2 Pushers
L1 & L2 Clamps
T1 Bearings
Z1 Bearings
Outfeed Queue
Waste Belt
Small Parts Conveyor
Automated Infeed (if applicable)
Infeed Wheel
Infeed Drive Shaft
Gripper Assembly
Optional Accessories
Incline Waste Belt
Small Parts Incline Belt
EVERY 100 SHIFTS / 800 HOURS
Check L1/L2 belts for wear
EVERY 260 SHIFTS / 2080 HOURS
Lubricate Z1 EXLAR® actuator.
Tighten electrical connections in the main panel (Lock out / Tag Out).
Mon
Total Where
8 4 on top of each bearing block
8 On the back side of the saw cabinet
4 2 on the front and 2 on the back of the head
4 2 on the bottom and 2 on the top of the head
6 2 bearings on each shaft under the queue
4 2 on the drive roller and 2 on the idler roller
4 2 on the drive roller and 2 on the idler roller
4 4 on the back of the bearing block
8 Under the automated infeed rollcase
4 1 on the back side each gripper assembly
4 2 on the drive roller and 2 on the idler roller
4 2 on the drive roller and 2 on the idler roller
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ALS 4.0
P R O D U C T M A N UA L
Date _______/_______/_______
Tue Wed Thur Fri Sat
EN
Sun