Technical Data - REMS Unimat 75 Instrucciones De Servicio

eng
Additional Threading Machine Safety Warnings
● Only connect the machine of protection class I to a socket/extension lead
with a functioning protective contact. There is a danger of electric shock.
● Never operate the machine without the safety cover. Exposure of moving
parts increases the risk of injury.
● Never reach into the rotating universal automatic die head. There is a risk
of injury.
● Never watch the thread cutting process through the opening in the end of
the safety cover. Only look through the safety window in the safety cover.
Chips may fl y out of the end opening and cause injuries.
● Clamp short pipe sections only with REMS Nippelspanner or REMS Nippelfi x.
Machine and/or tools can be damaged.
● Avoid intensive skin contact with the coolant-lubricants. These have a
degreasing effect. A skin protector with a greasing effect must be applied.
● Never let the machine operate unattended. Switch off the machine during
longer work breaks, pull out the mains plug. Electrical devices can cause
hazards which lead to material damage or injury when left unattended.
● Only allow trained persons to use the machine. Apprentices may only use
the machine when they are over 16, when this is necessary for their training and
when they are supervised by a trained operative.
● Children and persons who, due to their physical, sensory or mental abilities
or lack of experience and knowledge are unable to operate the machine
safely may not use this machine without supervision or instruction by a
responsible person. Otherwise there is a risk of operating errors and injuries.
● Check the power cable of the electric al device and extension leads regularly
for damage. Have these renewed by qualifi ed experts or an authorised REMS
customer service workshop in case of damage.
● Only use approved and appropriately marked extension leads with a suffi -
cient cable cross-section. Use extension leads with a cable cross-section of
at least 2.5 mm².
NOTICE NOTICE
● Do not dispose of thread-cutting material undiluted in the drain system,
ground water or ground. Unused thread-cutting material should be handed in
to responsible disposal companies. Waste code for thread-cutting materials
containing mineral oil (REMS Spezial) 120106, for synthetic materials (REMS
Sanitol) 120110. Observe the national regulations.
Explanation of symbols
WARNING WARNING Danger with a medium degree of risk which could result in
death or severe injury (irreversible) if not heeded.
CAUTION CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
NOTICE NOTICE
Material damage, no safety note! No danger of injury.
Read the operating manual before starting
The machine complies with protection class I
Environmentally friendly disposal
CE conformity mark

1. Technical data

Use for the intended purpose
WARNING WARNING
REMS Unimat 75 is intended for cutting bolt and pipe threads as well as for cham-
fering and peeling.
REMS Unimat 77 is intended for cutting pipe threads.
All other uses are not for the intended purpose and are prohibited.
1.1. Scope of Supply
REMS Unimat Basic: Semi-automatic threading machine on a stand, universal
automatic die head without die sets, without closing lever, setting gauge, work
key, operating instructions.
1.2. Article numbers
Die sets (chase dies and holders)
Universal automatic die head Unimat 75
Universal automatic die head Unimat 77
Closing lever R for tapered right hand pipe thread
Closing lever R-L for tapered left hand pipe thread
Closing lever G for parallel right hand pipe thread
Closing lever G-L for parallel left hand pipe thread
Closing lever M for all right hand bolt threads
Closing lever M-L for all left hand bolt threads
Chamfering/peeling head 45°, Ø 7– 62 mm
with chamfering/peeling chasers, HSS and holder
Chamfering/peeling head 45°, Ø 7– 62 mm, without die sets
Chamfering/peeling chasers 45°, Ø 7– 46 mm, HSS, with holder
Chamfering/peeling chasers 45°, Ø 7– 62 mm, pack of 4, HSS
Chamfering/peeling chasers 45°, Ø 40 – 62 mm, HSS, with holder
Clamping jaws ¼ – ¾", pack of 2 (Unimat 77)
Special clamping jaws, pair, Ø 6 – 42 mm
Key
REMS Herkules 3B
REMS Herkules XL 12"
REMS Nippelfi x
REMS Nippelspanner
REMS CleanM
Mineral oil-based thread cutting materials:
● REMS Spezial, 5 l canister
● REMS Spezial, 10 l canister
● REMS Spezial, 50 l barrel
Synthetic thread cutting materials, mineral oil-free
● REMS Sanitol, 5 l canister
● REMS Sanitol, 50 l barrel
1.3. Working range
Thread diameter:
Pipes
Bolts
Thread types Thread types
Pipe thread, tapered
Pipe thread, parallel
Steel conduit thread Pg
Bolt thread
Thread length
Tolerance class according to
ISO 261 (DIN 13)
Chamfering
Range
Chamfered Ø
Largest chamfer
Chamfer angle
Peeling
Range
Peeled Ø
1.4. Speeds of working spindle
REMS Unimat 75, pole-reversing
REMS Unimat 77, pole-reversing and gear unit
1.5. Electrical data
400 V 3~; 50 Hz; P1 2850/3000 W; P2 2300/2300 W (pole-reversing) or
230 V 3~; 50 Hz; P1 2850/3000 W; P2 2300/2300 W (pole-reversing) or
see rating plate
Protection class
Type of protection
Operating mode
(Intermittent service)
1.6. Compressed air (for pneumatic vice only)
Working pressure
With weak stock (e.g. plastic or thin-walled pipes), the pressure
must be reduced at the maintenance unit.
1.7. Dimensions L × W × H
REMS Unimat 75
REMS Unimat 77
1.8. Weights
REMS Unimat 75
REMS Unimat 77
see REMS catalogue
751000
1.9. Noise data
771000
Workstation-related emission data
751040
REMS Unimat 75
751050
REMS Unimat 77
751060
2. Commissioning
751070
751080
2.1. Transport and Installation
751090
REMS Unimat is delivered in a wooden crate. A forklift truck is required for
removing the machine from the wooden crate and subsequent transport to the
751100
installation site (Fig. 1).
751102
751096
see REMS catalogue
see REMS catalogue
Unimat 75 Unimat 77
/ – 2½", 16 – 63 mm ¼ – 4"
1
16
6 – 72 mm, ¼ – 2¾"
R (ISO 7-1, R (ISO 7-1,
EN 10226, EN 10226,
DIN 2999, BSPT) DIN 2999, BSPT)
NPT NPT
G (ISO 228-1, G (ISO 228-1,
DIN 259, DIN 259,
BSPP) NPSM BSPP) NPSM
(DIN 40430), M × 1.5 (IEC)
M (ISO 261, DIN 13),
BSW, UNC
200 mm 120 mm
Up to 30 mm dia. unlimited
"medium" (6g)
7– 62 mm
≥ 7 mm
7 mm
45°
7– 62 mm
≥ 7 mm
70/35 rpm
50/25/16/8 rpm
Unimat 75 Unimat 77
I I
IP 44 F IP 44 F
S3 70% S3 70%
(AB 7/3 min) (AB 7/3 min)
1200 × 620 × 1210 mm
1260 × 620 × 1210 mm
227 kg (500 lbs)
255 kg (560 lbs)
eng
751097
751098
773060
753240
383015
120120
120125
140119
140100
140101
140103
140110
140113
6 bar
83 dB (A)
81 dB (A)
11