Troubleshooting - KTM 625SMC 2004 Manual De Instrucciones

TECHNICAL SPECIFICATIONS – CHASSIS 625 SMC 2004
Frame
Fork
Wheel travel front/rear
Rear suspension
Front brake
Front brake disc
Rear brake
Tyres front
Air press.
Tyres rear
Air press.
Fuel tank capacity
Final drive ratio
Chain
Bulps
Battery
Steering angle
Wheel base
Seat high
Ground clearance
Dead weight without fuel
STANDARD ADJUSTMENT - FORK
Compression adjuster
Rebound adjuster
Spring
Spring preload
Air chamber length
Fork oil
TIGHTENING TORQUES - CHASSIS 625 SMC 2004
Collar nut front axle
Allan head screw brake caliper front
TROUBLE
Engine gets too hot
Central shock absorber (WP BAVP4681) with PRO-LEVER linkage to rear- swing-arm with needle bearing
Disc brake with carbon-steel brake disc, and 4 piston brake caliper
Disc brake with carbon-steel brake disc Ø 220 mm (8.7 in), brake caliper floated
9.2 liter (2.4 US gallons), 2.5 liter (0.6 US gallons) reserve
headlight . . . . . . . . . . . . . . HS1 12V 35/35W (socket PX43t)
parking light
indicator lamps
brake – rear light . . . . . . . . 12V 21/5 W (socket BaY15d)
flasher light . . . . . . . . . . . . 12V 10W (socket Ba15s)
license plate illmination . . . 12V 5W (socket W2,1x9,5 d)
maintenance-free battery. . . 12V 8.6 Ah
625 SMC
WP 1418Y750
20
15
4,4 N/mm
28 mm
110 mm
SAE 5
TROUBLE SHOOTING
CAUSE
Blown fan fuse
Defect thermoswitch
Fan defective
625 SMC
Central chrome-moly-steel frame
White Power 4860 MXMA
265 / 300 mm (10.4 / 11.8 in)
Ø 320 mm (12.6 in)
120/70-17
2 bar (29 psi)
160/60-17
2.2 bar (31 psi)
16:38
X – Ring 5/8 x 1/4"
. . . . . . . . . . . 12V 5W (socket W2,1x9,5d)
. . . . . . . . . 12V 1,2W (socket W2x4,6d)
63 °
1510 ± 10 mm (59.4 ± 0.4 in)
910 mm (35.8 in)
290 mm (11.4 in)
132 kg (291 lbs)
STANDARD ADJUSTMENT - SHOCK ABSORBER
Compression adjuster
Rebound adjuster
Spring
Spring preload
M24x1,5
M10
Replace fuse and check if fan operates properly
Contact a KTM dealer
Check if fan operates properly. To do this, start the engine,
then bypass the connections to the thermoswitch (bottom
right radiator), contact a KTM dealer
625 SMC
WP 0118Y733
4
8
70 / 260
22 mm
40 Nm
Loctite 243 + 40 Nm
REMEDY
9