8.2.6
Changing test oil
!
Before changing the test oil, the EPS 205 must be
switched off and disconnected from the three-phase
AC network.
!
During use, the test oil is subject to the effects of
evaporation, temperature, pressure, oxidation and
the impact of foreign matter. Regular checking is
therefore essential to ensure compliance with the
necessary test oil quality standard when checking
nozzle-and-holder assemblies and injectors. The test
oil must always be replaced if it is considerably dark-
er than in the as-new condition. Contaminated test
oil can result in biased measured values and damage
both the EPS 205 and injectors/nozzle-and-holder
assemblies during testing.
Authorized types of test oil:
Type
SHELL Calibration Fluid S 9365
SHELL V-OIL 1404
SHELL Normalfluid B. R.
VISCOR Calibration Fluid 1487 AW-2
CASTROL
fluido para Calibracao 4113
ESSO EGL 70 147
BENZ UCF-1 Calibration Fluid
DIVINOL Calibration Fluid 2928V3
Procedure:
1. Switch off the EPS 205.
2. Disconnect the EPS 205 from the three-phase
AC network.
3. Unscrew the bolts (8x) securing the left housing
cover (Fig. 42, item 6).
4. Detach the housing cover (Fig. 42, item 5).
5. Unscrew the ground cable at the housing side panel
(Fig. 42, item 7).
!
Test oil starts to run through the hose immediately
after inserting the quick-release coupling at the
EPS 205. Always place the end of the hose in the oil
collector beforehand.
6. Place the end of the 1.5 m hose (Fig. 42, item 4;
1 680 712 283) without quick-release coupling in the
oil collector (Fig. 42, item 3).
7. Insert the 1.5 m hose with quick-release coupling
(1 680 712 283) in the quick-release coupling of the
test oil tank (Fig. 42, item 1).
Test oil runs into the oil collector.
Robert Bosch GmbH
6
5
Manufacturer
Shell International
Abb. 42: Draining test oil
Shell Germany
1 Test oil tank quick-release coupling
SHELL France
2 Settling chamber quick-release coupling
3 Oil collector
Rock Vallery
4 Hose
Castrol Brazil
5 Housing cover
6 Bolts (8x)
Esso AG
7 Ground cable
Benz Oil
8 Oil cooler quick-release coupling
Zeller+Gmelin GmbH &
Co. KG
8. Once the test oil has been drained out of the tank,
9. Once the test oil has been drained out of the set-
10. Once the test oil has been drained out of the oil
11. Clean the test oil tank with a clean cloth.
12. Screw on the ground cable at the housing cover.
13. Fit and screw on the housing cover.
!
14. Pour fresh test oil (ISO 4113) very slowly and care-
15. Pour in test oil until it is above the mark on the oil
"
Maintenance | EPS 205 | 37
7
8
4
insert the hose in the settling chamber quick-release
coupling (Fig. 42, item 2).
Test oil from the settling chamber runs into the
oil collector.
tling chamber, insert the hose in the oil cooler quick-
release coupling (Fig. 42, item 8).
Test oil from the oil cooler runs into the oil col-
lector.
cooler, detach the hose from the quick-release cou-
pling.
If it is poured in too quickly, the test oil may run out
at the turned-up flushing drain (Fig. 3, item 6) or at
the connection for external extraction (Fig. 1, item 4).
fully into the jet chamber (Fig. 3, item 4). The capac-
ity of the test oil tank is approx. 6.5 liters.
level indicator (Fig. 1, item 8).
This completes changing of the test oil.
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1 689 989 186
2017-10-27