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REPAIRS
ALTERNATOR
$% 86.10.02/20
Remove
1. Disconnect battery earth lead.
1. Disconnect battery earth lead.
2. Raise rear of vehicle. and remove engine cover.
2. Raise rear of vehicle. and remove engine cover.
+
ENGINE COVER, page 12-27.
3. Remove alternator drive belt,
3. Remove alternator drive belt,
+
ALTERNATOR DRIVE BELT, page 86-4.
4. Remove 2 nuts securing connections to alternator
4. Remove 2 nuts securing connections to alternator
and position aside.
5. Remove upper and lower bolts securing alternator
5. Remove upper and lower bolts securing alternator
to mounting bracket.
ELECTRICAL
6. Remove bolt and loosen nut securing alternator
6. Remove bolt and loosen nut securing alternator
upper mounting bracket to cylinder head.
7. Rotate bracket aside.
7. Rotate bracket aside.
8. Remove alternator.
8. Remove alternator.
Do not carry out further dismantling if component is removed for
access only.
9. Restraining the alternator shaft with an 8 mm Allen
9. Restraining the alternator shaft with an 8 mm Allen
key, remove nut securing pulley to alternator shaft using tool
18G 1653.
10. Remove pulley from alternator.
10. Remove pulley from alternator.
11. Clean pulley and alternator shaft.
11. Clean pulley and alternator shaft.
Refit
1. Fit pulley to alternator shaft.
1. Fit pulley to alternator shaft.
2. Fit alternator pulley nut, hold shaft with an 8 mm
2. Fit alternator pulley nut, hold shaft with an 8 mm
Allen key and tighten nut to 25 Nm using tool 18G
1653.
3. Fit alternator to engine.
3. Fit alternator to engine.
4. Align top bracket and tighten fixings to 25 Nm.
4. Align top bracket and tighten fixings to 25 Nm.
5. Position alternator to top bracket and tighten fixings
5. Position alternator to top bracket and tighten fixings
to 45 Nm.
6. Connect cables and secure nuts.
6. Connect cables and secure nuts.
7. Fit alternator drive belt.
7. Fit alternator drive belt.
+
ALTERNATOR DRIVE BELT, page 86-4.
8. Fit engine cover.
8. Fit engine cover.
+
ENGINE COVER, page 12-27.
86-3
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