Spare And Wearing Parts - Bosch DCI 700 Manual Original

Common-rail injector test bench
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 52:
Removing the protective cover
10. Remove the protective backing all around the edges
on both sides of the new protective cover. Do not re‐
move the protective backing entirely.
11. Place the protective cover in the edge protection
frame and align it. Make sure that the label with the
replacement date is visible and legible from outside.
12. Place the mountings in position.
13. Fasten the mountings with the hex nuts.
14. Remove the protective backing on the inside.
15. Place the edge protection frame with the protective
cover into the protective door.
16. Fasten the edge protection frame with the protective
cover by means of the countersunk bolts (10x).
17. Remove the protective backing on the outside.
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4.3
Checking the measuring accuracy
The measuring accuracy of the DCI 700 must be che‐
cked by the EP test service every 2 years. The EP test
service has the accessories needed to check the mea‐
suring accuracy and is a requirement for certification to
ISO 9000.
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4.4

Spare and wearing parts

Denomination
<)
1 x test oil filter
1x inlet filter, complete
<)
1x test oil filter for inlet filter
8x O-ring 28 x 2 mm for inlet filter
1x thrust ring
1x protective cover
1x hose assembly for injection quantity
1x hose assembly for the return quantity
1x return adapter for Bosch CRI
1x return adapter hose assembly for Bosch
<)
CRI 2.18 and CRI 2.20
1x return adapter hose assembly for Bosch
<)
CRI piezo
12x O-ring 9.5 x 2 mm for return adapter
1 687 016 215 and return adapter hose as‐
<)
sembly 1 683 351 066
<)
2x adapter nut M12x1.5
<)
2x adapter nut M14x1.5
Robert Bosch GmbH
Part number
1 687 434 083
1 687 434 081
1 687 434 084
1 680 210 179
<)
1 680 200 102
1 680 113 054
<)
1 687 410 056
1 680 712 382
<)
<)
1 687 016 215
1 683 351 066
1 680 712 315
1 687 016 045
1 683 345 065
1 683 345 066
Denomination
1x adapter cable for Bosch CRI 1, CRI 2x and
<)
piezo CRI
1x adapter cable for Bosch CRI 3-25 and
<)
CRI 3-27
<)
1x threaded plug
1x iinjection chamber device
<)
1x knurled nut D9
<)
1x knurled nut D7
1x O-ring insert D9 without O-rings
1x O-ring insert D7 without O-rings
6x O-ring 12 x 2 mm for O-ring insert
1 680 109 140 and 1 680 109 141
6x O-ring 9 x 3 mm for O-ring insert
<)
1 680 109 140
3x O-ring 7 x 4 mm for O-ring insert
<)
1 680 109 141
<)
1x scale plate
<)
Pressure limiting valve
<)
Work area light
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<)
Wearing part
1)
Customer service performs maintenance and exchanges.
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4.5
Faults
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4.5.1
Problems performing functions
Fault
The message Disconnected is displayed
by the "DDM" software.
After the DCI 700 is switched on, the
screen remains dark and the operating
display does not light up on the monitor.
Touchscreen not functioning.
After the injector has been removed, a
large amount of test oil emerges from
the injection chamber.
Test oil emerges at the knurled nut on
the injection chamber during the test.
The values for the amount of test oil are
too high when injectors are tested.
The values for the amount of test oil are
too low when injectors are tested.
No amounts of test oil are measured
when injectors are tested.
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The message Disconnected is displayed by the
"DDM" software.
The Internet connection has been interrupted and the
"DDM" software cannot establish a connection to the DDM
server.
1. Check whether the network cable is intact and con‐
nected properly.
2. For additional information, see "DDM Help Center".
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DCI 700 | 23 | en
Part number
1 684 465 890
1 684 465 865
1 683 462 169
1 685 200 172
1 683 373 086
1 683 373 087
<)
1 680 109 140
<)
1 680 109 141
1 680 210 123
<)
1 680 210 132
1 680 210 124
1 688 001 074
1)
1)
Cause and remedy
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1 689 989 473 | 2020-11-24

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