ORBIWELD TP 400, TP 600
ENGLISH
Table of contents
1.
ABOUT THESE INSTRUCTIONS ....................................... 59
1.1 Warning messages ................................................ 59
1.2 Further symbols and displays ............................... 59
1.3 Abbreviations ........................................................ 59
1.4 Further applicable documents .............................. 60
2.
INFORMATION AND SAFETY INSTRUCTIONS FOR THE
OWNER .......................................................................... 60
2.1 Requirements for the owner ................................. 60
2.2 Using the machine ................................................. 61
2.2.1 Intended use ............................................. 61
2.2.2 Machine constraints .................................. 61
2.3 Environmental protection/disposal ...................... 62
2.3.1 Information Ecodesign Directive
2009/125/EC ............................................. 62
2.3.2 REACh (Registration, Evaluation,
Authorization and Restriction of
Chemicals) ................................................. 62
2.3.3 Cooling liquid ............................................ 63
2.3.4 Electric tools and accessories ................... 63
2.4 Personnel qualification ......................................... 63
2.5 Fundamental information on operational safety .. 63
2.6 Personal protective equipment ............................. 64
2.7 Remaining risks ..................................................... 64
2.7.1 Injury through high weight ........................ 64
2.7.2 Prick injury through pointed electrode
or, if applicable, cold wire (for KD
versions) .................................................... 64
2.7.3 Danger of crushing through rotating rotor 65
2.7.4 Danger of crushing through being caught
in by moving parts ..................................... 65
2.7.5 Danger of cuts at sharp edges ................... 65
2.7.6 Burns and danger of fire through high
temperatures ............................................ 65
2.7.7 Tripping over the hose package ................ 66
2.7.8 Electric shock ............................................. 66
2.7.9 Damage to eyes through radiation ............ 66
[REV. 20231027] OW_ORBIWELD_TP_BA_812060201_01__INH-01_EN
2.7.10 Dangers through electromagnetic fields ... 66
2.7.11 Risk of suffocation through an excessive
argon share in the air ................................ 67
2.7.12 General injuries through tools .................. 67
3.
DESCRIPTION ................................................................. 69
3.1 Basic machine ....................................................... 69
3.2 Torch unit .............................................................. 71
3.3 Cold wire unit KD3-100 ......................................... 72
3.4 AVC/ OSC unit ........................................................ 73
3.5 Control panel/control elements ............................ 74
3.6 Remote control (optionally available) ................... 75
4.
SCOPE OF APPLICATION ................................................. 76
4.1 Welding tongs ....................................................... 76
5.
TECHNICAL SPECIFICATIONS ......................................... 77
5.1 Welding tongs ....................................................... 77
5.2 Electrodes ............................................................. 78
5.3 Dimensions ........................................................... 79
6.
TRANSPORT ................................................................... 80
6.1 Gross weights ........................................................ 80
6.2 Transporting the welding tongs ............................. 80
6.3 Taking the welding tongs out of the case............... 81
7.
COMMISSIONING .......................................................... 82
7.1 Scope of delivery ................................................... 82
7.2 Checking the scope of delivery .............................. 82
7.3 Accessories ............................................................ 82
7.4 Preparing initial operation .................................... 82
8.
SET-UP AND MOUNTING .............................................. 83
8.1 Procedure .............................................................. 83
Orbitalum Tools GmbH D-78224 Singen www.orbitalum.com
ENGLISH
57