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8.2 Connecting the welding tongs to the power source ..
83
8.2.1 Connecting the welding tongs to the
power source: TP Standard/KD ................. 83
8.2.1.1 Connection scheme TP
Standard/KD
8.2.2 Connecting the welding tongs to the
power source: TP AVC/OSC ....................... 86
8.2.2.1 Connection scheme TP AVC/OSC 87
8.3 Clamping the welding tongs onto the workpiece .. 90
8.3.1 Centering the torch head: TP Standard/
KD .............................................................. 91
8.3.2 Centering the torch head roughly: : TP
AVC/OSC .................................................... 91
8.4 Setting up the electrode ........................................ 92
8.5 Setting up the torch: TP Standard/KD ................... 92
8.5.1 Setting up the torch: TP AVC/OSC ............. 95
8.6 Setting up the cold wire: TP KD and TP AVC/OSC .. 96
8.7 Carrying out a gas and cooling liquid function test ...
99
8.8 Calibrating the welding tongs drive ...................... 99
8.9 Configuring the welding procedure ...................... 99
8.10 Start/Welding start position ............................... 100
9.
OPERATION .................................................................. 101
9.1 Setting the welding parameters .......................... 101
9.2 Welding ............................................................... 101
9.3 Turning the welding tongs back to the Home/0-
position ............................................................... 101
9.4 Aborting welding ................................................. 102
9.5 Removing the welding tongs from the workpiece 103
9.6 Preparing storage ................................................ 104
10. MAINTENANCE AND TROUBLESHOOTING................... 105
10.1 Instructions for care ............................................ 105
10.2 Maintenance and care ......................................... 105
10.2.1 Standard cleaning procedure .................. 106
10.3 Replacing the gas nozzle and lens ....................... 106
10.4 Troubleshooting .................................................. 108
10.5 Grinding the electrodes ...................................... 108
58
ORBITALuM TOOLS GmbH D-78224 Singen www.orbitalum.com
ORBIWELD TP 400, TP 600
10.6 Servicing/Customer service ................................ 109
Ersatzteilliste ........................................................................ 275
EC Declaration of conformity ................................................ 314
84
[REV. 20231027] OW_ORBIWELD_TP_BA_812060201_01__INH-01_EN
ORBIWELD TP 400, TP 600
1.
ABOuT THESE INSTRuCTIONS
1.1
Warning messages
The warnings used in these instructions warn you of injuries or damage to property.
X Always read and observe these warnings!
WARNING SYMBOL
This is a warning symbol. It warns against dangers of injury. In order to avoid injuries or death
observe the measures marked with a safety sign.
WARNING LEVEL
SYMBOL MEANING
DANGER!
Imminently hazardous situation that results in death or serious injuries if the safety
measures are not observed.
WARNING!
Potentially hazardous situation that may result in death or serious injuries if the safety
measures are not observed.
CAuTION!
Potentially hazardous situation that may result in slight injuries if the safety measures are not
observed.
NOTE!
Potentially hazardous situation that may result in material damage if the safety measures are
not observed.
1.2
Further symbols and displays
CATEGORY
SYMBOL MEANING
INSTRuCTION
You must observe this symbol.
INFO
Important information for comprehension.
ACTION
1.
Request for action in a sequence of actions: Action is required here.
2.
...
Single request for action: Action is required here.
X
1.3
Abbreviations
ABBREVIATION
MEANING
OW
Orbital welding tongs, type "ORBIWELD"
TP
Design "TP" (Tube & Pipe)
KD
Cold wire unit (KD)
AVC/OSC
Arc gap control (AVC) and oscillation (OSC)
[REV. 20231027] OW_ORBIWELD_TP_BA_812060201_01__INH-01_EN
ENGLISH
About these instructions
59
Orbitalum Tools GmbH D-78224 Singen www.orbitalum.com
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