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Setup and mounting
8.10
Start/Welding start position
The start/welding start position (1) of the weld procedure must agree with the torch position of the welding tongs. In auto-pro-
gramming the 9 o'clock position is preset and can be changed if required.
1
X If required, the electrode/torch position has to be readjusted.
100
ORBITALuM TOOLS GmbH D-78224 Singen www.orbitalum.com
ORBIWELD TP 400, TP 600
[REV. 20231027] OW_ORBIWELD_TP_BA_812060201_01__INH-01_EN
ORBIWELD TP 400, TP 600
9.
OPERATION
INFO
The figures shown in these operating instructions for the individual work steps are based on
an ORBIWELD TP welding tongs with KD (KD = cold wire unit), in as far as the work steps are
identical for all TP versions. Procedures or work steps that deviate are, if required, described
and represented in a figure separately.
9.1
Setting the welding parameters
X Set the welding parameters in accordance with the operating instructions of the welding power supply.
9.2
Welding
Prerequisite: Welding power supply connected and ready to operate.
WARNING!
UV and infrared radiation arises during the welding process.
X The swivel clamp must be closed completely in order to protect the operator against this
radiation.
X Immediately replace defective swivel clamps or swivel clamps that do not fit exactly.
DANGER!
Electromagnetic fields arise during the welding process.
X The plant operator must realize the workplaces in accordance with the EMF Directive
2013/35/EU in such a manner that no danger whatsoever exists for the operator or
persons in the vicinity of the welding system.
DANGER!
If the argon share in the air rises above 50%, lasting damage or risk of death can arise
through suffocation.
X Ensure sufficient ventilation in rooms.
X If necessary, monitor the oxygen level in the air.
WARNING!
Thermal problems can arise in the case of incorrect positioning of the forming system or the
use of impermissible materials in the welding area. In the worst case a fire will be started.
X Observe the local general fire protection measures.
1. Press the START/STOP key to start the welding process.
2. Observe the welding process.
The welding process ends automatically after the gas post purge time has expired.
9.3
Turning the welding tongs back to the Home/0position
After the welding process has been terminated, the hose package is wound onto the welding tongs.
In the case of AVC/OSC welding tongs the rotor moves automatically into the Home/0 position after the gas post purge
time has expired, and rolls up the hose package in the process.
In the case of all other TP welding tongs the rotor with hose package must be turned back to the Home/0 position after
gas post purge time has expired.
[REV. 20231027] OW_ORBIWELD_TP_BA_812060201_01__INH-01_EN
ENGLISH
Operation
101
Orbitalum Tools GmbH D-78224 Singen www.orbitalum.com
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