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Setup and mounting
12. Introduce the wire liner with wire end into the quick-release coupler (1) of the wire nozzle and latch it in.
13. Set the wire contact pressure so that the wire runs smoothly:
X Check this by using the "Wire feed/return" key in the operating field of the keyboard.
14. Use wire cutters to trim the excess length of the wire (9) to approx. 3 mm (0.118").
1
9
15. If required, fine-adjust the position of the wire nozzle (13) by opening the hexagon socket head screw 1.5 mm (12) axially at
the wire angle adjustment unit (11).
16. The wire position must be adapted to the respective application.
Recommendation for the optimum wire position: Wire flush with electrode.
1
12
13
X To remove the cold wire carry out the process steps in the reverse order.
98
ORBITALuM TOOLS GmbH D-78224 Singen www.orbitalum.com
ORBIWELD TP 400, TP 600
3 mm
3 mm
(0.118")
(0.118")
[REV. 20231027] OW_ORBIWELD_TP_BA_812060201_01__INH-01_EN
ORBIWELD TP 400, TP 600
8.7
Carrying out a gas and cooling liquid function test
NOTE!
Before carrying out the gas and cooling liquid function test ensure:
• The gas supply must be connected to the power source and be opened.
• The cooling liquid tank at the power source must be filled sufficiently (MIN mark).
• The cooling liquid level drops during initial commissioning or unfilled welding tongs. If
required, cooling liquid must be topped up (see below).
INFO
If a remote control (optionally available) is connected to the power source, the function
test can also be carried out by pressing the Gas key on the remote control (instead of using
Softkey 2 at the power source, see below).
1. Set the Orbital weld power source into test mode by pressing Softkey 2 "Test" or by pressing the corresponding key at the
touch screen.
2. Press Softkey 2 again to access the submenu "Gas cooling liquid".
3. Press Softkey 2 again to activate the gas cooling liquid circuit and start the gas and cooling liquid function test.
4. During initial commissioning or unfilled welding tongs: Wait 1 minute until the hose package has filled with cooling liquid.
5. Press Softkey 2 to terminate the gas and cooling liquid function test.
8.8
Calibrating the welding tongs drive
If several welding tongs of the same type are in use, Orbitalum Tools GmbH recommends that the motors be calibrated before use.
Calibration of the motors ensures that saved programs produce the same result on all the welding tongs.
X Calibrate the welding tongs drive in accordance with the operating instructions of the welding power supply.
8.9
Configuring the welding procedure
X Configure the welding procedure in accordance with the operating instructions of the welding power supply.
The welding tongs is ready to use.
[REV. 20231027] OW_ORBIWELD_TP_BA_812060201_01__INH-01_EN
ENGLISH
Setup and mounting
99
Orbitalum Tools GmbH D-78224 Singen www.orbitalum.com
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