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1.
General information
Read and observe the operating instructions, keep them as a reference for
later and ensure they are accessible at all times.
2.
Safety
2.1.
SYMBOLS AND MEANS OF REPRESENTATION
Read and observe the operating instructions, keep them as a reference for
later and ensure they are accessible at all times.
Warning symbols
DANGER
WARNING
CAUTION
i
2.2.
GROUPED SAFETY MESSAGES
WARNING
Electrically live components
Risk of fatal electric shock.
»
Measure only clean tools in clean chucks.
»
Avoid penetration by metal chips.
»
Do not use when the housing is open.
»
Repairs only by Hoffmann Group Customer Service.
»
If power cables or sockets are damaged, do not continue to use the device.
»
Before starting any installation, cleaning or maintenance work, disconnect the
device from the mains power supply.
»
Do not drive over, pinch or crush cables.
»
When disconnecting the unit from the mains, grip only the plug not the cable.
»
Do not operate with wet or damp hands.
»
Do not store liquids in the vicinity of electrically live components.
WARNING
Pre-setting device falling or tipping over
Crush hazards, laceration hazards and impact hazards for the body and limbs.
»
Use transport vehicles, hoists and lifting tackle designed to accept the weight
and size of the pre-setting device, and which satisfy the requirements for safe
transport.
»
Note the tare weight of the pre-setting device.
»
When the pre-setting device is lifted, do not walk beneath it or reach beneath it.
»
Avoid shaking, impacts and point loading on the housing.
»
Do not use the monitor arm, tower, transport restraint or optical unit as lifting
points.
»
When lifting the base unit, do not subject the tower to any tipping or twisting
movements.
CAUTION
Falling tools and sharp edges
Crush hazard and laceration hazard for the hands and feet.
»
Wear foot protection and safety gloves.
2.3.
INTENDED USE
For measuring and pre-setting tool geometries on machine tools and production
islands.
For work in industrial environments.
Use only on a flat and clean base.
Measure only clean tools in clean chucks.
Use only original spare parts and wearing parts.
Use only when correctly assembled and with safety devices and guards on the
machine fully operational.
Use only when it is technically in good condition and safe to operate.
2.4.
REASONABLY FORESEEABLE MISUSE
Do not clamp in the optical unit of the camera.
Not for use in areas where high concentrations of dust, flammable gases, vapours
or solvents are present.
Do not use in potentially explosive atmospheres.
Do not carry out any unauthorised modifications.
Not for use where there is exposure to intense heat, direct sunlight, naked flames
or liquids.
2.5.
DUTIES OF THE OPERATING COMPANY
Ensure that all of the works listed below are carried out by qualified specialist person-
nel:
Transport, place of erection
Commissioning
Meaning
Indicates a hazard which if not avoided
will lead to death or serious injury.
Indicates a hazard which if not avoided
may lead to death or serious injury.
Indicates a hazard which if not avoided
may lead to minor or moderate injury.
Indicates useful tips and instructions to-
gether with information for efficient and
problem-free operation.
Operation
Maintenance
Faults and troubleshooting
Cleaning
The operating company must ensure that personnel who work on the product com-
ply with the regulations and provisions together with the following instructions:
National and regional regulations for safety, accident prevention and environ-
mental protection regulations.
No damaged products are assembled, installed or commissioned.
The necessary protective equipment is provided.
For operation only by trained and instructed personnel.
2.6.
PERSONAL PROTECTIVE EQUIPMENT
Adhere to the national and regional regulations on safety and accident prevention.
Select and provide protective work wear, such as foot protection and protective
gloves, that is appropriate for the respective activity and the expected risks.
2.7.
PERSONNEL QUALIFICATIONS
Specialists for mechanical work
Specialists in the sense of this documentation are persons who are familiar with as-
sembly work, mechanical installation, commissioning, troubleshooting and mainten-
ance of the products and who possess the following qualifications:
Qualification / training in the field of mechanics as specified in the nationally ap-
plicable regulations.
Trained person
Trained persons in the sense of this documentation are persons who have been
trained to perform work in the areas of transport, storage and operation.
2.8.
NOISE AND VIBRATION
Emission sound pressure at one metre distance from the source of noise <70 dB(A)
3.
Device overview
3.1.
SCOPE OF SUPPLY
1× GARANT pre-setting device VG1 including calibration facility on the tool
mounting
1× Plug in power supply unit, 12V
1× Keyboard with integral trackball
1× Cutting edge cleaner
1× VG1 user manual
1× Set of bolts for transport aid (4 × M16×100)
1× Spindle cover
1× Driver CD for panel PC
3.2.
VG1 PRE-SETTING DEVICE
A
1 Panel PC with 15" touch screen
2 Tower
3 Transillumination
4 Optical unit with CMOS digital
camera and incident light
5 Tool mounting (SK50 spindle with
integrated calibration edge)
3.3.
MAIN SCREEN
B
A: Help and special functions
1
Display radius (single arrow) / dia-
meter (double arrow)
2
DNC active
3
Print
B: Coordinates and measured values
6
Display X-value
Toggle absolute / incremental
measurement
7
Display Z-value
Toggle absolute / incremental
measurement
8
Radius / diameter
C: Help and special functions
11
Manage tools
12
Save live image
13
Incident light and transillumination
D: Incident light and transillumination
16
Toggle incident light / transillumin-
ation
E: Function toolbar
18 – 25 Function menu 1
6 Indexing 4×90°
7 Parking brake
8 Infinite fine adjustment X-axis
9 Infinite fine adjustment Z-axis
10 Quick adjustment
4
Settings
5
Exit the measurement software
9
Angle
10 Distance
14 Stop / cancel
15 Confirm input
17 Set the illumination intensity
27 Intersection point
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