TOHATSU EverRu MX 18E2 Manual De Servicio página 12

11) Removing Thermostat Inspection of
Thermostat .................................... 5-36
12) Removing Cylinder Head.................. 5-38
13) Inspection of Cylinder Head ............ 5-40
14) Removing Exhaust Cover ............... 5-42
15) Inspection of Exhaust Cover ............ 5-44
16) Removing Crank Case ..................... 5-44
17) Inspection of Crank Case Head ......... 5-46
18) Removing Pistons ........................... 5-46
19) Disassembly of Crank Shaft ............ 5-48
20) Inspection of Crank Shaft ............... 5-50
21) Inspection of Engine Parts ............... 5-52
22) Inspection of Pistons ..................... 5-54
23 )Assembling Crank Shaft .................. 5-58
24) Installing Needle Bearing and
Pistons ....................................... 5-60
25) Assembling Power Unit Parts ............ 5-66
26) Assembling Crank Ass'y and
Crank Case ................................. 5-68
27) Assembling Exhaust Cover Parts ...... 5-70
28) Assembling Cylinder Head Parts ...... 5-72
29) Installing Reed Valve and
Intake Manifold .............................. 5-72
30) Attaching Recirculation Hoses ......... 5-74
31) Installing Carburetor and
Intake Silencer .............................. 5-74
32) Installing Advancer Arm .................. 5-76
33) Installing Electric Parts..................... 5-78
34) Installing Flywheel........................... 5-78
35) Installing Power Unit........................ 5-80
36) Disassembly of Recoil Starter............ 5-82
37) Inspection of Recoil Starter ............... 5-82
38) Assembling of Recoil Starter ............ 5-84
6.Lower Unit
1. Special Tools.................................... 6-2
2. Parts Layout .................................... 6-4
Gear Case .......................................... 6-6
Drive Shaft Housing .............................. 6-10
3. Inspection Items ........................... 6-12
1) Draining Gear Oil ........................... 6-12
2) Removing Propeller ........................ 6-12
3) Removing Lower Unit ..................... 6-14
4) Disassembling Cam Rod .................. 6-14
5) Inspection of Cam Rod and
Clutch Cam.................................... 6-16
6) Assembly of Cam Rod and
Clutch Cam.................................... 6-16
7) Removing of Water Pump ............... 6-16
8) Inspection of Water Pump ............... 6-18
9) Removing Pump Case (Lower) ......... 6-18
10) Disassembly of Pump Case (Lower) ... 6-18
11) Assembly of Pump Case (Lower) ...... 6-18
12) Removing Propeller Shaft
Housing Ass'y .............................. 6-20
13) Disassembly of Propeller Shaft Ass'y ... 6-20
14) Inspection of Propeller Shaft ............ 6-20
15) Assembly of Propeller Shaft Ass'y ...... 6-22
xi
16) Disassembly of
Propeller Shaft Housing .................. 6-23
17) Inspection of Propeller Shaft Housing 6-24
18) Assembly of Propeller Shaft Housing
19) Removing Drive Shaft ..................... 6-28
20) Disassembly of Drive Shaft ............... 6-28
21) Inspection of Drive Shaft .................. 6-28
22) Assembly of Drive Shaft .................. 6-30
23) Removing Forward (A) Gear ............ 6-30
24) Inspection of Pinion (B) Gear and
Forward (A) Gear ........................... 6-32
25) Assembly of Forward (A) Gear ......... 6-32
26) Disassembly of Gear Case ............... 6-32
27) Inspection of Gear Case .................. 6-34
28) Assembly of Gear Case .................. 6-34
29) Installation of Pinion (B) Gear ............ 6-40
30) Measurement of Back Lash between
Forward (A) and Pinion (B) gears and
Shim Selection .............................. 6-42
31) Assembly of Propeller Shaft Housing ... 6-46
32) Assembly of Water Pump ............... 6-48
33) Attaching of Clutch Cam Ass'y ......... 6-50
34) Installation of Lower Unit .................. 6-52
7.Bracket
1. Special Tools .................................... 7-2
2. Parts Layout .................................... 7-4
Drive Shaft Housing .............................. 7-4
Bracket Manual Tilt ................................. 7-6
Tiller Handle ....................................... 7-12
Bottom Cowl • Shift .............................. 7-14
Shift ................................................... 7-18
Top Cowl .......................................... 7-20
3. Inspection Items ........................... 7-22
1) Disassembling of Tiller Handle ......... 7-22
2) Assembling of Tiller Handle............... 7-22
3) Removing Bottom Cowl .................. 7-24
4) Installation of Bottom Cowl ............... 7-26
5) Disassembling of Exhaust Pipe ......... 7-26
6) Assembling of Exhaust Pipe ............ 7-26
7) Removing Drive Shaft Housing ......... 7-28
8) Inspection of Drive Shaft Housing ...... 7-28
9) Assembling Drive Shaft Housing
Parts .......................................... 7-30
10) Removing Steering Shaft Arm ......... 7-32
11) Installing Steering Shaft .................. 7-32
12) Disassembling Clamp Bracket ......... 7-34
13) Assembling Clamp Bracket ............... 7-36
14) Disassembling tilt mechanism............ 7-38
15) Assembling tilt mechanism ............... 7-40
8.Electrical System
1. Special Tools .................................... 8-2
*What's Peak Voltage.............................. 8-2
Merit of adoption of
peak voltage measurement ..................... 8-2
Recommended tester .............................. 8-2
2. Parts Layout .................................... 8-4
GB
6-26
2st X18E2 2012