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5. REASSEMBLY
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a. PISTON ASSEMBLY
1) Install a new piston pin clip on one side of the piston.
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• Take care not to pot out the piston pin clip.
• Install the piston pin clip with care not to align the piston
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pin clip end gap with the cutout in the piston pin bore.
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2) Apply molybdenum disulfide oil to the outer surface of the
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piston pin, inner wall of the piston pin bore and to the inner
wall of the connecting rod small end.
Install the connecting rod on the piston so the " " mark on
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the piston head and the model mark on the connecting rod
are in the same direction.
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3) Install a new piston pin clip on the other side of the piston
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(i.e. opposite side from the step 1).
• Take care not to pot out the piston pin clip.
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• Install the piston pin clip with care not to align the piston
pin clip end gap with the cutout in the piston pin bore.
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4) Install each connecting rod bearing aligning the projection
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on the connecting rod bearing with the recess in the
connecting rod.
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10-21
[1]
PISTON PIN CLIP
[1]
" " MARK
[2]
MODEL MARK
[3]
PISTON PIN CLIP
[8]
PISTON PIN
[7]
CONNECTING
ROD BEARING
204
[4]
MOLYBDENUM
DISULFIDE OIL
[5]
PISTON
[6]
CONNECTING ROD
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