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9. GEAR CASE PRESSURE CHECK
• Perform gear case pressure check and check for pressure
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leakage after disassembling and reassembling the gear case.
• In principle, the pressure check should be made on the gear
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case before filling it with gear oil and before installing it on
the outboard motor. However, the check can be made with
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the gear case filled with gear oil.
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1) Remove the oil check bolt and the 6.9 x 1.45 mm O-ring.
Replace the O-ring with a new one on reassembly.
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2) Install the adapter (special tool) in the oil check bolt hole.
Attach the hose end of the pressure tester S-34 (special
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tool) to the adapter.
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TOOLS:
Pressure tester S-34
Adapter
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• Do not screw in the adapter and the hose end with force.
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3) While watching the gear case pressure tester gauge, apply
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the specified air pressure to the gear case by moving the
handle slowly.
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• Do not apply air pressure excessively.
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Standard air pressure
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4) While applying the specified air pressure to the gear case,
move the shift rod up and down five or six times.
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11-45
07APJ-001A100
07APJ-001A300
[1] Do not apply air pressure exceeding
29 kPa
(0.3 kgf/cm
2
, 4.3 psi)
[1]
SHIFT ROD B
310
[1]
6.9 x 1.45 mm
O-RING
[4]
ADAPTER
07APJ-001A300
[3]
PRESSURE
TESTER S-34
07APJ-001A100
29 kPa (0.3 kgf/cm
2
, 4.3 psi).
[2]
OIL CHECK BOLT
[2]
PRESSURE
TESTER S-34
07APJ-001A100
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